De-Construction of Pellets

With Valley Rovers as a fundraiser we decided to split wood and sell it on. While the wood dried it sat on a bunch of pellets which I got for free by asking nicely at the Dominion Post. As we have started to sell our wood and the pellets have freed up I have been able to take the pellets and make use of them.

I brought them back to our flat and tried a bunch of ways to deconstruct them. The videos below showed a couple of ingenious ways to take pellets apart without destroying the timber. I tried a couple of these methods but they were a bit  hit and miss.
I eventually told a mate of mine who in turn lent me his Stanley Wonder Bar Crowbar. This paired with a hammer did the trick. (Ear muffs were a must for deconstruction).

Stanley Wonderbar - as seen on Amazon.

I deconstructed pellets so as to make new stuff. I have a variety of projects in the line that require a large amount cheap timber, pellets are ideal for this, in my case they are free (apart from transport costs) it just require some time to deconstruct them and make them pretty.

Heres some videos I watched.

This video is a striaght up deconstruction video done with a hammer.
https://www.youtube.com/watch?v=ZtPmUZ-k3aI

This video shows an inventive method using the weight of bricks to seperate the timber.
https://www.youtube.com/watch?v=O7oWaRPpdKU

This video offers a range of methods that didn't apply to me, and is very safety conscious. But still a good watch.
https://www.youtube.com/watch?v=thAsa9jE2QQ

Heres the tools I used.
Hammer - any old hammer will do
Stanley Wonder Bar Crowbar - as seen above
Brush - mine is a wooden handled brush that came paired with a steel shovel, perfect for cleaning the dust and wood shavings off the timber and the floor.

A pile old pellets - yet to be turned into beautiful fresh timber.

Once the timber was separated out I used my claw hammer to remove any nails left in the timber. Sometimes the old rusty nails would snap off in the timber so for safety and the integrity of the timber I had to punch them deeper into the timber using another nail as a nail punch.

http://www.justagirlblog.com/how-to-install-a-pallet-wall-part-1/
The timber needs to have nails removed carefully to ensure its integrity.

The next step is to sand the timber. This strips the surface layer from the wood, revitalizing it and making it seem new again. I borrowed two electric sanders for this job. The first is the belt sander that rips off the old and used top layer of timber. I try not to rip too much off so the timber to give the timber the desired rustic look so people can see that the wood has already lived and served a purpose.

The timber is clamped down while I strip it using the belt sander.

http://www.skibuilders.com/phpBB2/viewtopic.php?t=810
Some timber given a rough sand.

Now that the timber is fresh, revitalized, ready to use I have to come up with a few projects with which I can use the timber. The first thing I wish to make is a wardrobe, as our current room in the flat doesn't have one. Other projects I wish to do with recycled timber include a guitar rack, and a book shelf.

4X2 planks salvaged from pallets and sanded down

A plank salvaged from a pallet. Nails removed and sanded down.

Now to make something, check out next weeks upcoming post to see what project I do first.