Spontaneous Table Construction

The weekend just been has been a weekend of laziness and recovery.
My fiancee Shellie and I headed up the island on a road trip to Napier with our good friend Liv, we shared the weekend with friends and did activities that required little effort and encouraged the recovery of the body and mind. Sleeping in past 8.00AM; eating good food in supurb locations; Relaxing our joints and muscles at Ocean Spa; and sharing a couple of cheeky beers.

A Picnic Lunch at White Pine Bush with friends.

Sunday lunch was roast chicken, and while that was cooking I noticed a pile of timber, old bed slats from a broken bed. I asked our host Terry what we could do with it, make a chair? a table? a stool?

Broken bed and the timber slats that we recycled.

Terry had been meaning to do something with the wood for some time, my prompt was the kick up the bum that he needed to do it. A plumber by trade, he had all of the tools required for most home DIY projects. He decided on making a coffee table to sit on the deck, perfect for coffee and other beverages to rest on while we enjoy the summer sun in Napier. 

The table top with one edge holding it together.

We cut six of the old bed slats down to size to make the table top and then cut four more pieces to hold them together as edging. Terry's tools were Makita brand, they took some getting used to, as they have subtle differences to my Ryobi brand tools. The Skill saw had a different safety catch and it took some time for me to line each cut up as I had to figure out where to line the saw with the cut. This goes to show that every handyman has their preferred tools and each tool has its own subtle differences.

The self drilling screws used pulled the table together snug and strong.

The four edge pieces pulled the table top together, the final step was to create legs at the desired height for the table. Terry decided on using an excessive eight pieces of wood to create an L shape in each corner that would hold the table together rigidly. I thought four pieces would be sufficient but Terry was determined.

Terry with the near finished tabletop.

Whilst attaching the leg pieces Terry drilled the pieces together while I held the table tightly to ensure all pieces fit together correctly

The finished table

This small project took us around 90 minutes to complete, we enjoyed having a project to do, it cleared up the mess of the broken bed and transformed it into something beautiful and practical. We enjoyed the Sunday sunshine and when we were finished the chicken was cooked and it was lunch time.

Liv and Shellie enjoy each others company and the presence of the new table.

Construction projects don't have to take a long time, and I am finding more and more as I continue to practice my skills and improve it takes less time to build things.

Construction is a great hobby to get into; it uses your body in a physical way, allowing you to develop your gross and fine motor skills and your hand/eye co-ordination.

Through physical construction you make things, an end product, ideally something useful that can make someone's life a little bit better.

Construction encourages cultures of sustainability and recycling, making the most of all of your resources to ensure minimal waste is left behind.

Construction also strengthens relationships, Terry and I have bonded as mates through building something together, and now other people can stregthen their relationships with each other by enjoying each others presence whilst using the new drinks table.

Don't throw out! Use, Store, or Donate.

When it comes to spring cleaning and getting rid of all of the junk that you no longer use take a moment to consider where you might be able to send that stuff before concluding that it is rubbish doomed to a landfill. Also in your everyday dealings with waste consider these alternatives that are more environmentally friendly.

Getting started with the spring cleaning.

Appliances:
Old appliances when no longer useful or obsolete tend to take up space in a house. I still have an old Apple I-mac I am holding on to for no good reason. Some appliances still have value and it is easy to sell them on websites such as http://www.trademe.co.nz/ or in shops such as Cash Converters. If someone else can make use of it and you can profit from it then why not?

If that doesn't work you can try giving it away for free on websites such as https://nz.freecycle.org/. Here people give objects they don't want and take objects that other people no longer need. This website encourages re-purposing of everything from televisions and keyboards to glass jars and microphone stands.

Apple Imac. Taking up space and not being used.

Household items:
Anything intact and not electronic can generally be gifted to a second hand store, clothing, furniture, household goods, toys and books.

You can find your local Salvation Army Family Store here.
You can find your local SPCA Op Shop here.
You can find your local Wellington Vinnies Opshop here.
You can find your local Wellington Mary Potter Hospice Shop here

One of Wellington's many Op-shops.
http://www.vinnies-wellington.org.nz/wp-content/uploads/2015/01/Khandallah-Shop-Outside-2015-small.jpg

Clothing:
As well as the Op-shops listed above, there are some places that will take only clothing. Recycled clothing experts such as Rebound Clothing and SaveMart will take all clean clothing, even if it is ripped and useless.

Read here how SaveMart recycles through every step of their business:

Where does our stock come from?
It comes from various sources including:
1.Clothing Bin Contracts,
2.Recylcing Projects,
3.Woollen Mills,
4.Clothing Manufacturers,
5.Carpet Manufacturers,
6.Imports,
7.Surplus Stock,
8.Seconds and Opportunity Stores.

Hundreds of dedicated employees sort the incoming stock in to those items deemed suitable for sale in our stores, only the very best quality makes it onto the shop floor. It is value priced to sell in the same week. Unsold stock is removed after 4 weeks.

All wearable clothing etc that is unsuitable for sale in SaveMart stores is sent to Papua New Guinea where there is great need for clothing especially in the highland villages.

Inevitably there will be garments and material that are not able to be used again as originally intended, these can still be recycled as follows;

Cottons are made into Cleaning Rags, Knitted woollens and acrylic go to India to be made into blankets for relief organisations, Carpet yarn is used in the insulation industry.

Our aim is to recycle everything possible.

The inside of a SaveMart store, full of recycled clothing for sale.
http://savemart.co.nz/images/SaveMart_New_Brighton_065.jpg

Clothing Bins can be found in most suburbs throughout Wellington.
http://everydaysustainability.info/wp-content/uploads/2015/09/clothing-bin.jpg

As a person who always tries to make the most out of what I have got I tend to accumulate things, I'd like to differentiate between my thriftiness and being a hoarder because I try to use the things I accumulate. I have little containers filled with bits and bobs that I use from time to time. Here are a few examples of the stuff that I have that I hold onto for later use instead of throwing away.

Paper. Empty excercise books, blank paper, coloured paper, I have a pile of all sorts of paper that I can use whenever I need it. I use it to draw pictures, design my next project, scribble on, write lyrics or poems on, anything that I need blank paper for I have it sorted.

Shelf full of assorted leftover paper, to use when I have need. 

Scraps of paper. I tend to accumulate scraps of life in the form of paper, whether this be ticket stubs, pictures, words, cards, post cards, photographs, or any number of other beautiful things; I tend to keep them. I have previously organized these onto cork boards, but more recently I have compiled them into a scrapbook. My scrapbook is a way for me to remember many scraps of time in a creative way, I glue all of the different pieces into the book, and then draw and write words around it; I empty my brain of all of the memories associated with that physical piece of my history.

A few open pages of my scrapbook.

Some of the images and physical memories within my scrapbook.

I have old notebooks intended for drawing in. I challenge myself to fill them up, here I get the most crazy images that come from my mind, they are for my eyes only unless I choose to share them, and I get to use the pen and paper in a way that nobody judges. I challenge you to find an old notebook around and to fill it up with ink in anyway that you can.

A Sneak peek from my weird doodling book.

Other Junk: I keep a lot of other junk hidden away for when I need it. I use old containers to store things in. Have a look at this older blog post about storage conatiners for some examples.

As you can tell I try hard to reuse as much stuff as I can, however I am realistic and know when something is at the end of its life and should be recycled or thrown away. The key part is really trying to make things last.

When something reaches the end of its life be sure to recycle it if possible, some plastics can be added to your weekly recycling collection, as can some metals; other metals will need to be recycled by taking them to a scrap dealer, if the metal is worth anything you will also receive payment for it.

As the sun begins to stay around a bit longer and you approach spring cleaning, be sure to minimize waste, re-use and recycle.

Outdoor Furniture

As winter approached our Rover crew were able to sell off all of our firewood supplies, this freed up the pallets that were keeping the wood off the ground and dry. Back at the forge we sit through winter shivering and dreaming of the warm sun and how summer is going to be incredible with parties, BBQ's, outdoor fires and good company. We also discussed having some nice outdoor furniture to use and make use of our outdoor courtyard.

I took to the pallets in Makara, seperating the individual panels so they could fit in the car, and then driving them back to the Forge. I spent an evening removing the nails from the timber. Outdoor furniture is going to be exposed to the elements, so it does not need to be sanded down perfectly.

Piles of timber, de-nailed and ready to use.

One afternoon I jumped on the scooter and headed around to Mitre 10 around the corner, I returned with some nails, and set to work designing a simple chair. I drew some doodles and set out to work.
The chair was designed to be very square, I nailed 2x4 legs to 2x2 braces, and lastly nailed slats to the chair frame give the user some thing to sit on and then to lean against. It looked terrible. It was chunky and ridiculous.

The next day, I disassembled the chair and amended it. Using my skill saw I ripped the 2x4 pieces into two 2x2 pieces, I then trimmed them to make the chair shorter and reassembled. The chair, although a little wobbly, looked good, proportionate.

A couple of easy simple chairs.

A few days later I decided to make another chair, this time opting straight for the 2x2 legs. The result was a chair that looked the same but was somewhat stronger.

Table top Pallet, with a bit of work to do.

My recycled timber was left sitting in the courtyard for me to look at and ponder how I could use it. I had a large piece of a pallet that wasn't completely disassembled, the flatmates and I thought it would make a good table, so in my mind I tried to design it as a beautiful centerpiece. I decided to line the edges with 2x2 which I measured and cut to fit and then nailed to the main piece. I then used 4x2 to create four legs which I measured and cut to about knee height. When these were firmly attached the table was strong, with very little wobble to it.

The flat mates seemed to enjoy the new furniture.

That is a good start to the flats free, recycled, outdoor furniture. It looks good, it works well, and come summer it will be the envy of the neighborhood.

 The Sunday night after I'd made the table was a cold night but I wanted to light a fire, I lit the brazier, poured myself a drink, and Shellie my fiancee joined me for dinner outside. We were warm, and we enjoyed our furniture. We sat on the chairs and we could sit our bowls on the table. We then roasted a few marshmellows for dessert. Yum. Come summer, this will be a weekly occurrence; we'll be able to fire up the BBQ and enjoy food, drink, and good company in the sun.

Furniture, fire, music and food. A good night under the stars.

Building a Wardrobe.

When we moved into our flat in Wadestown, Shellie and I claimed a large bedroom, the only problem was it didn't have any storage space. For the first while it was quite a mess. We moved a couple of shelving units into a spare bedroom down the hall and hung all of our clothing in a wardrobe down the hall that wasn't being used, this was less than ideal but worked nonetheless.

In the months following I came up with ideas on how to optimize the space in our bedroom and to contain our stuff. One of these ideas was to build a wardrobe that would live in our room and not down the hall.

Over the next few weeks I constructed a wardrobe that would fit our needs. It would be over 1 meter wide and tall enough to house two bars full of clothes.

I had the help of my friend Adam, and Shellie also helped out.

1900mm X 600mm.

One solid wall piece.

After completing construction of the guitar stand Adam and I set to work on creating the wardrobe walls. Using sanded down pallet wood we measured and cut the timber, laying it out so it was 1900mm tall and 600mm wide. We used five other pieces of timber to screw to the laid out pieces, thus forming one solid wall piece. This was harder than we initially assumed it would be as our pallet timber was imperfect, bowed slightly in places, and not all the same thickness, this meant an inventive and rough technique was needed to force the timber together in places before screwing it all together so that it aligned neatly.

Over the next few weeks I finished off the second wall; I cut in half a steel beam to create two smaller beams of even length; and I made both a top and bottom base which the two walls would sit in and be attached, this I achieved by nailing four 4X2 pieces together much the same way as I had for the guitar stand.
Before lining it all up I used my jigsaw to cut out gaps where the two beams could slot in; this was an error of judgement as I hadn't made an allowance for the top base which had an overhang that covered the gap. This cost me time in cutting a new piece of timber and a new gap.

Lining it all up

Top base overhanging the gap for the beam.

Before nailing the walls to the bases and constructing the wardrobe as a complete piece of furniture I needed to make it pretty and safe. A lot of the screws I had used were longer than the wood was thick so they stuck out dangerously. Being the safety buff as I am I needed to find a way to remove them. I called Adam over and he provided me with an angle grinder which he taught me how to use. The two of us took turns removing any sharps from the two walls, using the correct protective gear. Safety glasses for our eyes and earmuffs for our ears. The grinder is a dangerous tool and we had to clear the area from anything that could catch on fire from the sparks, a perk of having a friend who is a volunteer fire fighter in has spare time.

Adam taught me how to use the Angle Grinder

We removed sharps from the two walls.

We cleared the works bench of things that could catch on fire.

That evening I brought the pieces of wardrobe into the bedroom, I couldn't construct it elsewhere in the house as it wouldn't fit through the hallways very easily. Shellie helped to hold the walls steady while I nailed the pieces together. when the box was completed with the two bars inserted into their gaps I assessed the wardrobe, it had quite a bit of movement, so I cut and sanded down two braces to cross the back of the wardrobe, these stabilize the whole wardrobe, stopping excessive movement.

Shellie helped me by holding the walls still.

The two back braces stabilized the wardrobe.

The finished wardrobe fit the corner of our room snugly. The next night I took delight in filling it with our clothes. Now we no longer have to walk the length of the house to pick out the next days clothes. 

Our new wardrobe filled with clothes.

Creating a wardrobe from nothing but pallets was an exciting opportunity to learn some new D.I.Y. techniques, to learn how to use tools I haven't explored before, and to add another piece how furniture to our room that tells a meaningful story that purchasing an ugly plastic rack never could. By reworking old materials into something new I am adding my work and my daily life to the wardrobe. I am creating a new history for materials that already have a prior history, to me that is fascinating.

I don't know exactly where this timber came from originally but I can decide where it will end up after I am finished using it during my time flatting. Likely it will be used again as a wardrobe by someone else, taking with it the history of its creation and my use of it.

Guitar Stand

For years at my home and again at our flat I've had to slump  my guitars in the corner of the room; this gets them out of the way which is good, but there are a couple of downsides to this method is storage, the first being it doesn't look very attractive; The other downside is that when I want to use a guitar I have to lift the other guitars out of the way and try not to clatter them around too much, I fear doing this scratches them and knocks them about which isn't too good for the acoustic guitars which already have a few bumps and scratches.

On my to do list was to create a guitar stand that could house my guitars. I had a source of timber from the pellets I had deconstructed and I began to draw up some plans.

Two small pieces of 4×2 for the base. On top of this will sit two larger pieces of 4×2, these will have the body of the guitar resting in them. Two pieces of 2×2 will stand vertical at the back of the base. One piece of timber will be a back support joining the two 2×2. Lastly six pegs will stick out from the top of the guitar stand to separate the guitars.

Construction started Saturday with Shellie and I building the base. Next we needed to attach he 2×2 but the timber we had was painted an awful blue, ideally the guitar stand will be the colour of natural timber. We decided that I would revisit it the next day.



Sunday a good friend of mine Adam came over, us boys took over my man cave and we set to work. I began to sand the blue paint away but it was taking too long without a belt sander. Adam suggested we try to use his little plane. He brought out the tiniest hand held plane I had ever seen and we took turns stripping the paint off with it. I tidied up the 2×2 by giving it a quick sand. We then proceeded to assemble the guitar stand. When it was time to attach the pegs I struggled to see that they would be sufficient, they appeared as more of an eyesore than anything else.

The scrapings of paint and timber it took off the wood.

The tiniest plane I have ever seen,

Having Adam there brought about many new ideas. The best being to replace the pegs with a piece of timber along he top which could then have five notches cut out of it for the guitar necks to rest in. We ended up attaching a peg at each end and then the timber on top. I then measured and drew on the notches and cut them out with my jigsaw.

I also decided that I would like a place to hang a ukulele. I found some dowel that could hold a uke; I used my drill to create some holes for the dowel, an appropriate space apart for a ukulele to hang, I squirted some glue in the holes and then pushed the dowels inside.

The guitar stand was complete. The next step was to put it in its place in  the corner of the room and to decorate it with my guitars. It looked superb once in place. I am absolutely stoked with the way it turned out and I should have done it years ago. The guitar stand completely fills it's purpose, it looks beautiful with the natural wooden tones complementing  the other wooden furniture in the room, and it prevents a mess of guitars from forming in the corner of the room.



To use recycled pellet wood to create a beautiful piece of furniture is a great feeling. I have created something out of recycled free timber which many people discard as dirty and worthless. This is what I live for, finding and creating beauty from nothing.

De-Construction of Pellets

With Valley Rovers as a fundraiser we decided to split wood and sell it on. While the wood dried it sat on a bunch of pellets which I got for free by asking nicely at the Dominion Post. As we have started to sell our wood and the pellets have freed up I have been able to take the pellets and make use of them.

I brought them back to our flat and tried a bunch of ways to deconstruct them. The videos below showed a couple of ingenious ways to take pellets apart without destroying the timber. I tried a couple of these methods but they were a bit  hit and miss.
I eventually told a mate of mine who in turn lent me his Stanley Wonder Bar Crowbar. This paired with a hammer did the trick. (Ear muffs were a must for deconstruction).

Stanley Wonderbar - as seen on Amazon.

I deconstructed pellets so as to make new stuff. I have a variety of projects in the line that require a large amount cheap timber, pellets are ideal for this, in my case they are free (apart from transport costs) it just require some time to deconstruct them and make them pretty.

Heres some videos I watched.

This video is a striaght up deconstruction video done with a hammer.
https://www.youtube.com/watch?v=ZtPmUZ-k3aI

This video shows an inventive method using the weight of bricks to seperate the timber.
https://www.youtube.com/watch?v=O7oWaRPpdKU

This video offers a range of methods that didn't apply to me, and is very safety conscious. But still a good watch.
https://www.youtube.com/watch?v=thAsa9jE2QQ

Heres the tools I used.
Hammer - any old hammer will do
Stanley Wonder Bar Crowbar - as seen above
Brush - mine is a wooden handled brush that came paired with a steel shovel, perfect for cleaning the dust and wood shavings off the timber and the floor.

A pile old pellets - yet to be turned into beautiful fresh timber.

Once the timber was separated out I used my claw hammer to remove any nails left in the timber. Sometimes the old rusty nails would snap off in the timber so for safety and the integrity of the timber I had to punch them deeper into the timber using another nail as a nail punch.

http://www.justagirlblog.com/how-to-install-a-pallet-wall-part-1/
The timber needs to have nails removed carefully to ensure its integrity.

The next step is to sand the timber. This strips the surface layer from the wood, revitalizing it and making it seem new again. I borrowed two electric sanders for this job. The first is the belt sander that rips off the old and used top layer of timber. I try not to rip too much off so the timber to give the timber the desired rustic look so people can see that the wood has already lived and served a purpose.

The timber is clamped down while I strip it using the belt sander.

http://www.skibuilders.com/phpBB2/viewtopic.php?t=810
Some timber given a rough sand.

Now that the timber is fresh, revitalized, ready to use I have to come up with a few projects with which I can use the timber. The first thing I wish to make is a wardrobe, as our current room in the flat doesn't have one. Other projects I wish to do with recycled timber include a guitar rack, and a book shelf.

4X2 planks salvaged from pallets and sanded down

A plank salvaged from a pallet. Nails removed and sanded down.

Now to make something, check out next weeks upcoming post to see what project I do first.

Fixing a bag into my sewing kit.

This was a cool little project, not a difficult one but one that took some time to do.

It started at a party that was held at our place around four years ago; an unknown girl came along and dropped her bag in the bathroom, leaving it there without any indication of who she was we decided to hold onto it just in case she came back for it.

Inside the bag was a couple of coins and a key. Not much to go on, We never heard from this mysterious person again.

On occasion I have taken the bag out and  thought about how it could be of use. My girlfriend tried to use it as a going out bag once or twice, but we realized that the stitching that held it together was breaking.



Recently I've looked a the bag again and seen that it is actually a fairly old leather bag. the stitching looks like the original stitching and is only just getting old enough to break with the pressure of holding it together.



On the inside is a pocket made not of the original leather, and not sewn on, rather, just super glued on.

Upon looking exploring the properties of the bag I came up with a use; I would turn it into my sewing bag. Starting by removing the strap, I will be sewing this to my camp blanket when I get the chance.

For those of you who do not know I have a camp blanket  that I love dearly. I have hand sewn everything on there including all of the scarves. Some of the badges I share with my partner in crime Shellie, but a lot of them tell of my scouting journey.

For the bag itself I needed to replace the stitching and that's it. Not a hard task, but a task that needed to be done correctly. I took a trip down to spotlight and bought some brown waxed thread, the last of the roll. I hoped it was enough.



I cut out the old thread with some small scissors and a quick unpick, and explored the three leather pieces that I was left with, very simple shapes, a very simple way to make a bag. Next I sewed them back together with the new waxed thread. Not difficult, but it took a good half hour to do.





There it is.

I sorted all of my sewing supplies out, cotton, needles, badges. And fit them all into my new sewing bag.

I think the difference between myself as a sustainability conscious designer and other people as hoarders, is that I intend to use the things that I collect.

A bag that has sat around for years now being used in a way that is beneficial to me. This has many more years of use left in it.

Recycling Plastic

This week I am lifting content straight from my university work, Yesterday I handed in and presented my first project in the course 'Experimenting with materials'. The project focussed on taking a material and destroying it in order to make something new. Destructive Creation. We worked with physical techniques such as smashing, heating techniques such as melting, and chemical techniques such as rusting. Read on for more.

Heres what Interested me about this project:

Over the course of my university life I have been able to define myself as a designer by what interests me and what I think is important. The two things that this comes down to are
1: D.I.Y., The culture that surrounds it, the practice of doing it, and all of the benefits that go along with that.
2: Sustainability, creating in a sustainable way that does not impact the earth negatively, whether this be recycling old materials, making the most of green spaces, or any number of other things.

Our second lecture of this course was inspiring to say the least. As soon as I saw the calm waves seen  of the video below I knew I was watching something special. It contains all things that I love, DIY, Sustainability, Film, Fire, Re-use, and beautiful scenery to name a few.

I'll try not to get too poetic about my feelings towards this video, but I thought two things after watching this video for the first time. 1. Why aren't more people doing this, and 2. I have to do this.

After a small internet search  I found a couple of lo-fi, videos showing that people already are doing this on an amateur level.
See the videos here for a gow to turn old plastic into a new and beautiful slingshot.

https://www.youtube.com/watch?v=W_XUJwINdLw
Melting plastic into a brick.
https://www.youtube.com/watch?v=JyZMWLkcfes
Turning plastic into a slingshot.

Needless to say it was my turn to have a go.
I started with a walk on my local beach in Makara.

My girlfriend Shellie and I walked the beach for 40 minutes filling our buckets to the top. There were bottle caps and plastic rope, and all other plastic crap you can think of.

Back at home this is our haul.
Before I could use it it needed to be sorted and washed.

Here is your daily dose of disturbing images.

As seen here, plastic discarded from people everyday that gets washed down rivers and out into the ocean gets mistaken for food by birds such as the three species of endangered albatross (There are a further 19 species of threatened albatross).

In an ideal world everyone would go out into the ocean, or down to the beach, fish out some old plastic, and use that instead of making more new stuff.

I want to work further in the area of plastic recycling, below are some of my experiments.

My first experiment was indoors on a kitchen element. The plastic melted to the extent that it was maleable but still identifiable, this created a vibrantly coloured bottle top pancake.

From this point on I opted for outdoor cooking. Using an open fireplace would give me a more intense heat, and being outside meant I wouldn't need to worry about getting bad smells throughout the house. My second attempt created a large creen/grey sheet, solid, yet able to be cut into pieces.

My next piece comprised two seperate cooks merged together, the first was perfect, using colourful plastic ropes. The second was awful, it burnt and turned to charcoal, I had used a rubbish grade of plastic. However, I was still able to chop and drill into the block.

Now I would focus my experiments a little more.

My first focussed experiment. Melting milk bottles into a goo I poured it into a cubic mould. Once cooled and removed from the mould it was scalded on the outside, once sanded away it unveiled the light coloured marbling seen here.

The next experiment was melted to extreme heats to the point that the plastic turned to liquid. The molten plsatic was poured into a mould and after bubbling, cracking and eventually setting and cooling I took to it with a band saw, exposing these brilliant marbling patterns.

My final experiment had colour. Vibrant colours that I wanted to bring out and expose. By drilling through it I exposed the colours hidden in the center.

Although it does just look like a block with holes in it, that isn't the point. The point is that by creating your own plastic mould you can create anything. Any shape that you can come up with has the potential to be made out of the rubbish found on the beach.

A very exciting prospect.


If you were curious about the end results of my first project in experimenting with materials have a look here:
http://jrhdsdn.blogspot.co.nz/2015/08/final-digital-hand-in-project-1.html

And here is the rest of my Design blog if that interests you:
http://jrhdsdn.blogspot.co.nz/search?updated-min=2015-01-01T00:00:00%2B13:00&updated-max=2016-01-01T00:00:00%2B13:00&max-results=20