Creating a Barrel Swing

My fiance Shellie has an incredible passion for her job as an early childhood teacher, her area of expertise is the outdoors and how children interact with outdoor spaces.

She had an idea of creating a big barrel swing, and sourced a big blue barrel as a starting point.

Once brought home to the forge we took it into the workshop dungeon to carve with the Jigsaw. First we took one of the ends off, this created a space where the children could crawl into. We then cut a window into one of the curved edges of the barrel. This window allows the children to hang their legs out of the barrel, to see out of the barrel, or even climb through into the barrel, and allowed the children to create the swinging motion by pushing against the ground..

Shellie cutting the front window out of the swing.

The next step was to drill four holes into what would be the top of the swing, rope will be tied through these holes so it can be hung securely at the Early Childhood Centre.
We also drilled a couple of holes in the bottom for the purpose of drainage.

Once we were happy with the shape of the swing we had to soften the edges. We scraped off as much of the rough plasctic shards as we could and then tried to sand the edges which clogged the paper, the next trick we tried was melting the edges so they were flat; we used a small blowtorch and guided the flame across the plastic edges this worked well.

Once at the Centre we used rope to suspend the swing. Using knots that would not slip or come undone we tied the barrel to hooks which were screwed into the platform above.

The swing in place at the centre.

The general reaction from the children at the centre was excitement at the new interactive piece of playground equipment, 

Spontaneous Table Construction

The weekend just been has been a weekend of laziness and recovery.
My fiancee Shellie and I headed up the island on a road trip to Napier with our good friend Liv, we shared the weekend with friends and did activities that required little effort and encouraged the recovery of the body and mind. Sleeping in past 8.00AM; eating good food in supurb locations; Relaxing our joints and muscles at Ocean Spa; and sharing a couple of cheeky beers.

A Picnic Lunch at White Pine Bush with friends.

Sunday lunch was roast chicken, and while that was cooking I noticed a pile of timber, old bed slats from a broken bed. I asked our host Terry what we could do with it, make a chair? a table? a stool?

Broken bed and the timber slats that we recycled.

Terry had been meaning to do something with the wood for some time, my prompt was the kick up the bum that he needed to do it. A plumber by trade, he had all of the tools required for most home DIY projects. He decided on making a coffee table to sit on the deck, perfect for coffee and other beverages to rest on while we enjoy the summer sun in Napier. 

The table top with one edge holding it together.

We cut six of the old bed slats down to size to make the table top and then cut four more pieces to hold them together as edging. Terry's tools were Makita brand, they took some getting used to, as they have subtle differences to my Ryobi brand tools. The Skill saw had a different safety catch and it took some time for me to line each cut up as I had to figure out where to line the saw with the cut. This goes to show that every handyman has their preferred tools and each tool has its own subtle differences.

The self drilling screws used pulled the table together snug and strong.

The four edge pieces pulled the table top together, the final step was to create legs at the desired height for the table. Terry decided on using an excessive eight pieces of wood to create an L shape in each corner that would hold the table together rigidly. I thought four pieces would be sufficient but Terry was determined.

Terry with the near finished tabletop.

Whilst attaching the leg pieces Terry drilled the pieces together while I held the table tightly to ensure all pieces fit together correctly

The finished table

This small project took us around 90 minutes to complete, we enjoyed having a project to do, it cleared up the mess of the broken bed and transformed it into something beautiful and practical. We enjoyed the Sunday sunshine and when we were finished the chicken was cooked and it was lunch time.

Liv and Shellie enjoy each others company and the presence of the new table.

Construction projects don't have to take a long time, and I am finding more and more as I continue to practice my skills and improve it takes less time to build things.

Construction is a great hobby to get into; it uses your body in a physical way, allowing you to develop your gross and fine motor skills and your hand/eye co-ordination.

Through physical construction you make things, an end product, ideally something useful that can make someone's life a little bit better.

Construction encourages cultures of sustainability and recycling, making the most of all of your resources to ensure minimal waste is left behind.

Construction also strengthens relationships, Terry and I have bonded as mates through building something together, and now other people can stregthen their relationships with each other by enjoying each others presence whilst using the new drinks table.

Outdoor Furniture

As winter approached our Rover crew were able to sell off all of our firewood supplies, this freed up the pallets that were keeping the wood off the ground and dry. Back at the forge we sit through winter shivering and dreaming of the warm sun and how summer is going to be incredible with parties, BBQ's, outdoor fires and good company. We also discussed having some nice outdoor furniture to use and make use of our outdoor courtyard.

I took to the pallets in Makara, seperating the individual panels so they could fit in the car, and then driving them back to the Forge. I spent an evening removing the nails from the timber. Outdoor furniture is going to be exposed to the elements, so it does not need to be sanded down perfectly.

Piles of timber, de-nailed and ready to use.

One afternoon I jumped on the scooter and headed around to Mitre 10 around the corner, I returned with some nails, and set to work designing a simple chair. I drew some doodles and set out to work.
The chair was designed to be very square, I nailed 2x4 legs to 2x2 braces, and lastly nailed slats to the chair frame give the user some thing to sit on and then to lean against. It looked terrible. It was chunky and ridiculous.

The next day, I disassembled the chair and amended it. Using my skill saw I ripped the 2x4 pieces into two 2x2 pieces, I then trimmed them to make the chair shorter and reassembled. The chair, although a little wobbly, looked good, proportionate.

A couple of easy simple chairs.

A few days later I decided to make another chair, this time opting straight for the 2x2 legs. The result was a chair that looked the same but was somewhat stronger.

Table top Pallet, with a bit of work to do.

My recycled timber was left sitting in the courtyard for me to look at and ponder how I could use it. I had a large piece of a pallet that wasn't completely disassembled, the flatmates and I thought it would make a good table, so in my mind I tried to design it as a beautiful centerpiece. I decided to line the edges with 2x2 which I measured and cut to fit and then nailed to the main piece. I then used 4x2 to create four legs which I measured and cut to about knee height. When these were firmly attached the table was strong, with very little wobble to it.

The flat mates seemed to enjoy the new furniture.

That is a good start to the flats free, recycled, outdoor furniture. It looks good, it works well, and come summer it will be the envy of the neighborhood.

 The Sunday night after I'd made the table was a cold night but I wanted to light a fire, I lit the brazier, poured myself a drink, and Shellie my fiancee joined me for dinner outside. We were warm, and we enjoyed our furniture. We sat on the chairs and we could sit our bowls on the table. We then roasted a few marshmellows for dessert. Yum. Come summer, this will be a weekly occurrence; we'll be able to fire up the BBQ and enjoy food, drink, and good company in the sun.

Furniture, fire, music and food. A good night under the stars.

Building a Wardrobe.

When we moved into our flat in Wadestown, Shellie and I claimed a large bedroom, the only problem was it didn't have any storage space. For the first while it was quite a mess. We moved a couple of shelving units into a spare bedroom down the hall and hung all of our clothing in a wardrobe down the hall that wasn't being used, this was less than ideal but worked nonetheless.

In the months following I came up with ideas on how to optimize the space in our bedroom and to contain our stuff. One of these ideas was to build a wardrobe that would live in our room and not down the hall.

Over the next few weeks I constructed a wardrobe that would fit our needs. It would be over 1 meter wide and tall enough to house two bars full of clothes.

I had the help of my friend Adam, and Shellie also helped out.

1900mm X 600mm.

One solid wall piece.

After completing construction of the guitar stand Adam and I set to work on creating the wardrobe walls. Using sanded down pallet wood we measured and cut the timber, laying it out so it was 1900mm tall and 600mm wide. We used five other pieces of timber to screw to the laid out pieces, thus forming one solid wall piece. This was harder than we initially assumed it would be as our pallet timber was imperfect, bowed slightly in places, and not all the same thickness, this meant an inventive and rough technique was needed to force the timber together in places before screwing it all together so that it aligned neatly.

Over the next few weeks I finished off the second wall; I cut in half a steel beam to create two smaller beams of even length; and I made both a top and bottom base which the two walls would sit in and be attached, this I achieved by nailing four 4X2 pieces together much the same way as I had for the guitar stand.
Before lining it all up I used my jigsaw to cut out gaps where the two beams could slot in; this was an error of judgement as I hadn't made an allowance for the top base which had an overhang that covered the gap. This cost me time in cutting a new piece of timber and a new gap.

Lining it all up

Top base overhanging the gap for the beam.

Before nailing the walls to the bases and constructing the wardrobe as a complete piece of furniture I needed to make it pretty and safe. A lot of the screws I had used were longer than the wood was thick so they stuck out dangerously. Being the safety buff as I am I needed to find a way to remove them. I called Adam over and he provided me with an angle grinder which he taught me how to use. The two of us took turns removing any sharps from the two walls, using the correct protective gear. Safety glasses for our eyes and earmuffs for our ears. The grinder is a dangerous tool and we had to clear the area from anything that could catch on fire from the sparks, a perk of having a friend who is a volunteer fire fighter in has spare time.

Adam taught me how to use the Angle Grinder

We removed sharps from the two walls.

We cleared the works bench of things that could catch on fire.

That evening I brought the pieces of wardrobe into the bedroom, I couldn't construct it elsewhere in the house as it wouldn't fit through the hallways very easily. Shellie helped to hold the walls steady while I nailed the pieces together. when the box was completed with the two bars inserted into their gaps I assessed the wardrobe, it had quite a bit of movement, so I cut and sanded down two braces to cross the back of the wardrobe, these stabilize the whole wardrobe, stopping excessive movement.

Shellie helped me by holding the walls still.

The two back braces stabilized the wardrobe.

The finished wardrobe fit the corner of our room snugly. The next night I took delight in filling it with our clothes. Now we no longer have to walk the length of the house to pick out the next days clothes. 

Our new wardrobe filled with clothes.

Creating a wardrobe from nothing but pallets was an exciting opportunity to learn some new D.I.Y. techniques, to learn how to use tools I haven't explored before, and to add another piece how furniture to our room that tells a meaningful story that purchasing an ugly plastic rack never could. By reworking old materials into something new I am adding my work and my daily life to the wardrobe. I am creating a new history for materials that already have a prior history, to me that is fascinating.

I don't know exactly where this timber came from originally but I can decide where it will end up after I am finished using it during my time flatting. Likely it will be used again as a wardrobe by someone else, taking with it the history of its creation and my use of it.

Guitar Stand

For years at my home and again at our flat I've had to slump  my guitars in the corner of the room; this gets them out of the way which is good, but there are a couple of downsides to this method is storage, the first being it doesn't look very attractive; The other downside is that when I want to use a guitar I have to lift the other guitars out of the way and try not to clatter them around too much, I fear doing this scratches them and knocks them about which isn't too good for the acoustic guitars which already have a few bumps and scratches.

On my to do list was to create a guitar stand that could house my guitars. I had a source of timber from the pellets I had deconstructed and I began to draw up some plans.

Two small pieces of 4×2 for the base. On top of this will sit two larger pieces of 4×2, these will have the body of the guitar resting in them. Two pieces of 2×2 will stand vertical at the back of the base. One piece of timber will be a back support joining the two 2×2. Lastly six pegs will stick out from the top of the guitar stand to separate the guitars.

Construction started Saturday with Shellie and I building the base. Next we needed to attach he 2×2 but the timber we had was painted an awful blue, ideally the guitar stand will be the colour of natural timber. We decided that I would revisit it the next day.



Sunday a good friend of mine Adam came over, us boys took over my man cave and we set to work. I began to sand the blue paint away but it was taking too long without a belt sander. Adam suggested we try to use his little plane. He brought out the tiniest hand held plane I had ever seen and we took turns stripping the paint off with it. I tidied up the 2×2 by giving it a quick sand. We then proceeded to assemble the guitar stand. When it was time to attach the pegs I struggled to see that they would be sufficient, they appeared as more of an eyesore than anything else.

The scrapings of paint and timber it took off the wood.

The tiniest plane I have ever seen,

Having Adam there brought about many new ideas. The best being to replace the pegs with a piece of timber along he top which could then have five notches cut out of it for the guitar necks to rest in. We ended up attaching a peg at each end and then the timber on top. I then measured and drew on the notches and cut them out with my jigsaw.

I also decided that I would like a place to hang a ukulele. I found some dowel that could hold a uke; I used my drill to create some holes for the dowel, an appropriate space apart for a ukulele to hang, I squirted some glue in the holes and then pushed the dowels inside.

The guitar stand was complete. The next step was to put it in its place in  the corner of the room and to decorate it with my guitars. It looked superb once in place. I am absolutely stoked with the way it turned out and I should have done it years ago. The guitar stand completely fills it's purpose, it looks beautiful with the natural wooden tones complementing  the other wooden furniture in the room, and it prevents a mess of guitars from forming in the corner of the room.



To use recycled pellet wood to create a beautiful piece of furniture is a great feeling. I have created something out of recycled free timber which many people discard as dirty and worthless. This is what I live for, finding and creating beauty from nothing.

Christmas Presents - Animal cut outs.

So you've seen my jigsaw, an awesome tool that I love doing projects with. I've got a small collection of recycled and new plywood now that I can easily use to cut out any shape; there are so many shapes that I need to get around to trying out.

For Christmas 2015 I thought I'd stick to the tried and true native birds and animals that I am used to cutting out; these were to be presents for both mine and my partner Shellie's mums. These would go on to decorate our parents garden spaces. Christmas is a time when everyone is stretched for cash, these homemade ply animals show that there is always an alternative to the tacky crap that fills stockings and brings debt.

After drawing, cutting and sanding the animals you get the a finished shaped animal that is safe to touch with no sharp edges.

A couple of kiwis ready for Christmas

A Smooth edged kiwi ready for a new home

Part of the beauty of a project like this is that they can do what they want with them; my mum thought of emphasizing the shape of the kiwi, owl, and tuatara by simply outlining it in black before tacking them to the otherwise boring fence at the back of the property.

Ply Animals on the fence

The ply animals add some shape to the veggie garden

When it came time for Christmas gift giving both of our mothers were pleasantly surprised that we had provided them with something decorative that hadn't cost much money but had required a few hours of work put into them to create.

I'm always looking for a reason to use my Jigsaw so if you have any requests for me to cut out any sort of shape don't hesitate to ask.

Our New Flat and the Dungeon.

Shellie and I and three other friends got together and decided we need to get a place to ourselves. We began the flat hunt. After a few good flat viewings, being disappointed when we missed out; and a few terrible flat viewings and counting our lucky stars that we can afford not to have to put up with that level of filth; we found a place in Wadestown on Weld St.
We spent an exhausting Saturday moving in and then over some celebratory beers we fittingly came up with a name for our house “The Forge”.

The forge is the perfect residence for us at this stage of our lives. Each of us has a large enough bedroom. There is enough parking space for our cars and the scooter. There is a space out the front of the house ideal for BBQ’s and sun bathing. The location in Wadestown is close enough to everything, plenty of fast food eateries, a dairy, a bus stop, a taxi stand, and only a five minute drive to the city. There are plenty of green spaces nearby including the Ahumairangi hill, perfect for weekend runs, and Trellisick Park, which has plenty of walking tracks and picnic spots.

The property also includes a space beneath the lounge which had been neglected and deemed a spot for rubbish storage. When I first saw this area of the house I was excited, I could make excellent use of such a space.

Halfway through sorting the junk and adding my own belongings

I spent the night of Wednesday cleaning out the space which has the flat has dubbed “the dungeon”. There were all sorts of lost treasures and junk buried in there. Old benchtops, doors, a bed base, pieces of a couch, a mirror, timber, shelves, a sink, a playstation, a creepy music box, gardening tools, a watering can, storage bins, the list goes on.

A creepy music box

A big mirror

The first thing I did was using a scrap of GIB clear away the masses of spider webs throughout the space. I stacked all of the wood in a corner, out of the way. I didn’t bother to remove the rubbish and other junk, but I did stack it neatly out of my way.

Accumulated cobwebs

Next I gave the place a good sweep. There was years of dust piled up across the floor, hidden within every nook and cranny, and throughout all of the shelves. I just swept it under the floorboards, as underneath is the ground; dust is dirt so to the dirt with the dust.

As the tidy up continued

All along the front wall of the dungeon is a huge display of shelves, these provide the perfect space to put all of my D.I.Y. bits and bobs, and things I usually put in the garage.

Storage and Workbench

The dungeon provides a space for my belongings which I don't mind getting dusty, this includes things like Outdoors equipment, ropes, tents etc.

The mountain of rubbish which previous tenants left behind.

As it is a long room it is ideal for small target practice. I have a toy BB gun and the space is ideal for shooting cans with the gun.

One of the flat mates  has a dart board which he has allowed to be setup in the dungeon. I measured up the hooks and then put a couple of nails into the wall studs. I hung it on the wall and it provides an excellent environment to practice accuracy with darts.

A beautiful piece of artwork.

A couple of things that I haven't gotten around to are fixing the air ventilation system which has been poorly attached and even more poorly duct taped. So with a friends help I'll do a better job of taping it.

Fantastic Ventilation; Yeah Right!

There are also a few wires that hang down from above my head that lead to the lights and other electrical outlets, I want these well away from my head space so that I don't pull them down, removing the light source in there or electrocuting me.

It's my space and I'll put what I want in it

Ultimately the dungeon is a space for me to play with my tools. I am always looking for projects to do with which I can use my tools, I stapled some pieces of cardboard to the wall so I could write up my upcoming projects and have them in front of me as a reminder. I have a few projects planned, so watch this space updates.

Animal Cutouts

An opportunity arose. I was asked whilst at the Petone Carnival about the animal shapes we had suspended from our Fire Sculpture. Someone was inquiring how much it would cost to purchase similar shapes from me.

For me this is big. HUGE. As a designer interested in D.I.Y. being given a job where I can spend a few hours playing with tools and making things is a dream come true. After the exchanging of details I planned how it would be done.

The Four animals I would be creating were a Kiwi, a Tuatara, a Morepork, and a Pukeko; this would end up in a kindergarten so they shapes had to be easily recognizable and safe to touch (no sharp edges). The Pukeko is a shape I'd not yet created before, this was going to be a learning curve.

I had to find an image of a pukeko and edit the shape to make the outline as recognizable as possible. I had saved the silhouettes for each of the other shapes from when I created them for the sculpture.

Using the same technique, I projected the image using a computer projector onto ply wood and sketched around the outline of all four animals in pencil. Making the most of the plywood I have; with the leftovers I'll be able to create more shapes (Hopefully for another client).

The oultines of animal shapes on the ply, seen resting on sawhorses ready to be cut out.

Tuatara Outline

Morepork and Kiwi Outline

Then it was out to the garage to cut out each of the shapes using the jigsaw. The process is one of time and precision. I need to move my body around the large piece of ply wood to find the best angle for cutting at. 

When cutting with the jigsaw, eye and ear protection is a must.

Finished cutting out the Pukeko

When all four pieces are cut out I am left with a large off cut which I put aside. The four animals are then sanded by a piece of sandpaper held in my hand. This ensures that no heavy tools will damage the shapes. For any areas that need sanding a little firmer, I use the multi-tool which has a triangular shaped sanding head, but is not powerful enough to damage the wood. The edges on each of the shapes were smoothed out making them safe for children to touch.

Pukeko cutout.

Morepork cutout.

Four Animal Shapes: Tuatara, Morepork, Pukeko, Kiwi.

The four native animal shapes were sold. This was a fun project for me, D.I.Y., craft, and working with power tools is something I am passionate about. I enjoy the creation process and I love knowing that my effort is going somewhere where it will be appreciated, loved, used, and built upon; such as a kindergarten. To the best of my knowledge the next step involves the kindy children decorating the animal shapes however they see fit. Brilliant, we are growing our next generation of D.I.Y.ers.